How to Make a Sail for a Kayak –DIY Guide

Fact Checked By James A Rockey | Post Updated On: February 19, 2021
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Kayaking is in fun sport and sailing on it is a real blast. Buying a ready-made kayak sail is an option, but it does not come cheap. Making one saves you money plus the experience is worth your time. You have to be confident and be careful not to spoil your valuable materials by following the DIY keenly. Here are the steps that can help you make a sail for kayak right in the comfort of your home.

Stuff You Need To Make a Kayak Sail

As a start, you need to assemble all the required items. The following will get you started:

  • A part of sturdy clear shower curtain for the window
  • A piece of sturdy cloth for the sail probably the side of an old tent
  • Two small automotive hose clamps
  • PVC pipes
  • Two PVC elbows
  • Two PVC caps
  • Two bungee cords
  • A camera bag strap
  • PVC glue
  • Kayak eye pads
  • Paracord
  • One hold down strap from the tent
  • Suitable sewing thread
  • Hemming tape
  • A sewing machine

Once you get all the needed material’s, its time to sew the sail.

Step by Step DIY Process

Here is a video from uberfy to guide you on the process.

1. Cut the tent into a V-shaped and hem it

After getting a piece of the canvas, you need to cut it into a V-shape, which is the standard design for most sailed. Hem it all round manually with the narrow side being the previously screened window of the tent. Cut out the small side and sew in the sturdy clear shower curtain to make a window. Avoid stitching directly to the plastic when creating the window; instead, use hemming tape to reinforce it. Cut any excess material and hemming below the window to make your work neat.

2. Put the pipes through the tunnel poles on the side

If you had cut out the side of the tent, there might be tunnel poles already. You need to extend these tunnels on each side so that the poles can go through. If there were none, fold the long sides of the already cut V-shape tent and sew to create a tunnel enough for pipes to pass through. 

Create a gap almost ¼ lengths from the broader side on both edges where the hose clamps will be used to clamp the paracord and the two bungee cords. Tie the paracord directly to hose clamps put on both long sides. You need to glue all the PVC connections for reinforcement.

3. Strap the sail into the kayak

Take the camera strap and connect it to already existing eye pads on the front side of the kayak (Each side). Avoid making permanent holes on kayak until you are confident of the whole process, so for a start, use the existing eye pads. Strap the sail by running the straps through PVC Ts, where the pipes are meeting at the narrow side of the already made sail.  

Now tie a piece of paracord around both camera straps and open end to keep the two portions of belts together. You can stitch once the sail is tested to work well.  Leave the strap a little slack to allow the sail to lie down to its resting position. Attach the two bungee cords in front of the kayak to the hose clamps where you had attached the paracord. 

The paracord should run from one hose clamp on both sides of the sail then through the four bolted eye pads to hold down in between. It should form a loop around the cockpit of your kayak. Put the forward eye pad next to you when sitting on the kayak without letting it obstruct your paddling. The other two eye pads should be behind the cockpit where the paracord runs through. 

Do not run the paracord around the skirt groove if planning to use it with a sail. It is not safe at all. 

Your sail is ready for kayak sailing once the strapping process is through. Your end product should be similar to one in the picture below:

kayak sail DIY

When the sail is strapped as well, it will also fold down to the side when not in use. Use one of the tent tie back hooks to secure sail once folded to the side of your kayak. Ensure you secure it when already in the down position. 

Final Take

Take your time and follow the steps above for fun filled practice. It will save you money, plus the experience and enjoyment of doing it are worth it. Note that you can always use any other sturdy materials to make the sail, but the process is the same. Try it out and see how easy it is to create a sail for kayak right at your home!

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